The Change from Leather to Plastic Helmets

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The modern-day football helmet seems to be changing almost annually to make the game safer. At no time since the inception of wearing protective headgear did it change more drastically than when leather helmets were replaced with the new plastic technology?

One of the top experts in early football rules history Timothy P. Brown joins us in the discussion to chat about the transition of the material composition of helmets. Timothy Brown's FootballArchaeology.com has a daily football factoid that he shares that is really quite interesting in a short read.

This chat is based on Tim's original Tidbit titled: Transitioning from Leather to Plastic.

-Transcribed Leather to Plastic Helmets with Timothy Brown

Hello, my football friends, this is Darin Hayes of PigskinDispatch.com. Welcome once again to The Pig Pen, your portal to positive football history. And we like to look down that portal every Tuesday and go into some football archaeology with our friend Tim Brown of that very site, Football Archaeology. Tim Brown, welcome back to The Pig Pen.

Hey, Darin. Thanks for having me back. Looking forward to chatting once again.

Yeah, we are really enjoying these these Tuesday meetings that we have and, you know, talking about some different aspects of football that are sort of some of them are a little out there. They're not directly related to the game. Some are very directly related to the game, but they're all very interesting indeed, and we really appreciate you sharing these with us.

Yeah. You know, I just love football in all dimensions, including the technical side of the game, the fan experience, and how it's handled in the media. And so equipment and uniforms, all that kind of stuff.

And so, you know, I just try to approach it from a different place, you know, every couple of days to, you know, basically try to mix it up, you know, try to do some different things. Well, I'm glad you said you would like to talk about the uniforms and some of the equipment because I think that's a subject I'd like to discuss today because you had a recent tidbit out, and you called it the transition from leather to plastic. It's one of those things that's not directly involved in the game of football, but it's such an important element of it and such a big change that happened to the game.

And I'd sure like to hear about it. Yeah, well, I mean, I think the development of plastic helmets and then, you know, metal-reinforced face masks is one of the defining elements of today's game. And so, I mean, obviously, a lot happened before that, but the game just has changed dramatically as a result of that development.

So, you know, I think the thing that's that, you know, maybe people don't recognize it when they, with the Intercollegiate Football Association, adopted word for word effectively, adopted the rugby rules in 1876. I mean, they changed three or four rules, but nothing, nothing really significant. Well, one of the rules that came along from rugby was a rule that basically said that you could not players could not wear anything that had a hard substance.

And they cited a substance called gutta-percha, which was some kind of rosin or, you know, it was basically like what we might think of as an early plastic. And, you know, it came off of trees from Indonesia or whatever. But so, you know, anything that was hard could not be worn on the uniform.

So, you know, all the protective gear early on was soft leathers. Right. So when they had any kind of head harness, there's a softer leather is heavily padded, both on the outside and inside.

You know, the shoulder pads that they wore were, you know, fairly just pads filled with felt and horsehair and things like that. They used a little bit of sole leather, which is harder leather, on helmets for a little bit around the turn of the last century. And then they got rid of those.

They basically outlawed them. So so then, you know, football went, you know, continued with this no hard substances thing and then, you know, for decades. And then they kind of started allowing a little bit more sturdy helmets.

Right. Those still those tended to be fairly soft on the outside. But then in 1940, Rydell introduced plastic helmets and Northwestern was first team to wear them.

A few other teams had them early on. And then they also the U.S. Army got a hold of them and actually borrowed helmets from West Point and then basically modified it. And then Rydell became a supplier to the Airborne.

So, you know, Airborne trainees wore Rydell football helmets when they were jumping out of airplanes. You know, you see images of that here and there. But so, the football helmet preceded the crash helmet that the pilots were wearing.

Yeah. So until then, you know, there were people who tried, you know, I mean, if you think about the early guys in planes flying around like gliders. All right.

There was a if you were if you're going to hit the ground, you were really going to hit the ground. And so, you know, they tried to do tried to wear various types of pads on their head. But again, it was more like a football helmet.

And a lot of them, you think about the World War one ace and Snoopy and everything, you know, they're just wearing a leather kind of hood. But so they ended up. They started, you know, they used the because of World War two supply issues, they really couldn't produce any more civilian helmets.

So it really wasn't until after World War two that the helmets kicked in the plastic ones. And so they they were adopted pretty, pretty quickly. But there were still a lot of people holding out there.

You know, folks who just thought these things were too hard. They're causing a lot of injuries. Most guys didn't wear face masks at the time.

So, you know, you got hit in the face by a hard helmet. You know, that didn't feel that good. So and, you know, that's, I think, part of the reason why additional people started wearing face masks.

But yeah, I mean, it was just there was this constant battle of should we retain more of the rugby element where you don't pad up and then let the game go wherever it goes, or do we try to protect players from, you know, I mean, what the plastic helmet did was it protected people from skull fractures. Right. I mean, the leather helmet did that to some extent, but not really.

Plastic helmets did do that, but again, they came at the cost of now you're hitting somebody else with a hard plastic helmet. And then coaches started teaching, you know, spearing and things like that. And, you know, some of the blocking changed to take advantage of the hard helmet.

But they eventually outruled all of that or outlawed all of that. So anyway, it was just kind of an interesting period of time. And, you know, really, I think basically by 61 or 62, pretty much everybody had been switching over to plastic helmets.

You can still buy them, but you can still buy leather, is what I meant. But typically, it was, they're selling, you know, pretty much all over or all. So, it was such a long period of time to, you know, like over a decade, it sounds like maybe a couple of decades for that transition; it wasn't like a wide sweeping change where they, you know, the rules maker said next year, everybody wears plastic helmets.

So you had games for probably some participants were wearing leather and some were wearing plastic. Is that true? Oh yeah. Yeah.

And in fact, so the this, that, that tidbit about the transitioning from leather to plastic, there's an image or two that shows some guys wearing the old leather helmets with the straps, you know, crossing the head or crossing the, you know, the top of the helmet. And then other guys, what's clearly a plastic helmet. So, you know, I think through probably 1949, 50, you would see a lot of that.

And then after that, it became, you know, there were just certain people who just, Hey, this is a helmet I always wore. I wore it in high school. So I'm going to continue wearing it.

You had guys who didn't wear helmets at all. You know, you had the Tommy McDonald's of the world, um, in the NFL who didn't wear a helmet. Um, so, but you know, I think there were just some old school coaches who didn't, you know, who just thought that the, the leather helmet was safer.

Um, I think they were wrong, but that's what they thought, you know? So, um, but the, you know, the other thing was that you know, the, you know, the leather helmet, there was like, it kind of, it wasn't a suspension system, but there were, you know, there was padding inside of it, then, the early plastic helmets were all suspension systems, you know, and I don't know if you ever wore one of those, but I did, you know, and there was, you know, it didn't offer anywhere near as much protection as the padded and the airfield ones that, you know, I was able to wear a little bit later. Um, but you know, the other thing that, you know, you, you mentioned about, you know, there wasn't a rule that said you had to wear a plastic helmet, um, that still really didn't come into place. Um, the, um, the national testing organization, I think it's people call it Noxie, but N O C S A E always got the little stamp on the back of the helmet.

Um, that opened its doors in 68, started certifying helmets in 73. And it wasn't until 78 that the NCAA required anyone playing in a game to have one of those stickers on their helmet. That's I didn't realize it was as recent as that.

I was thinking it was back in the fifties or sixties, but yeah, very interesting. That, you know, it was, um, you know, there was, there was a lot of, you know, testing, a lot of universities were involved in testing the helmet quality. Um, Wayne state, uh, here in the Detroit area was big.

Michigan was big on it. Uh, North Carolina was big on it. So, you know, there were various, um, uh, Northwestern did a bunch of.

Uh, testing in the early sixties with like sensors to measure how hard, you know, the level of contact and, you know, the strength of the hits that were occurring. So, anyway, it was all academic research. And so it wasn't until somewhere in the seventies that they really kind of figured out and had a reasonable set of standards that they could even try to enforce.

Isn't it kind of interesting that, uh, sort of the more things change, the more they stay the same? Now we are seeing teams; all the NFL teams, I think, had to wear the guardian cap over their hard shell, which is a softening. I'm not sure exactly what the materials, but I know it's, it's like a dead deadens, any blows that you take it to the head, uh, where you, you know, instead of having that impact, you know, hard plastic, the hard plastic, whatever the materials they make them out of now.

And, uh, it almost goes back to those days of the, the leather of, you know, that impact, but you still have the hard shell underneath it to give that extra protection. So I'm actually, uh, writing an article on the history of the pad, you know, the external pads, uh, just, you know, partly driven by, you know, kind of the prevalence of the, the guardian, uh, pads, but, you know, so it's, it's an interesting thing. There was a Cornell did a lot of development work on that and, you know, their, their students or their players wore, I think it was just a strip, um, you know, through the middle, but the challenge that they had initially with the external padding was, um, that the, like if it's plastic to plastic, it's fairly clean hit boom.

It's that's it. Whereas with the padding that they had then the, the two helmets stayed in contact with one another and increased the force and increased some of the torque. So that was part of the reason why that never really went forward.

And I think that's probably still part of the case, but I know I'm not enough of a technologist to know that. Just as a side note, I think you probably remember the pro caps in the 1990s. I think a couple of members of the Buffalo Bills wore them.

Um, they were the sort of like that, um, almost like a styrofoam, almost like a wrestling mat type material that you'd put over the top of the helmet. Those were made, uh, or actually found by a guy about five, 10 miles from here, founded them here near Pennsylvania. And they were making those.

So, but never, never took off though. Well, actually I think it's called the thing was called materials called Insolite, but that's the stuff that Cornell initially put on top of their helmets and then Ohio state, Oklahoma, Duke, others use them. Um, that was also Insolite was the first material used to create the initial like wrestling mats that weren't made of horsehair and felt and all that stuff.

So, there's a connection between the two. I mean, it was sort of what I described as a wrestling mat. I wasn't too far off then.

Oh, very interesting. Well, Tim, you did it once again, you educated us on something that was a little bit off the beaten path that, uh, maybe us football fans wouldn't pay attention to, but you're keen. I caught another one and we appreciate that.

Uh, why don't you let folks know, uh, where, where they can find more of your material and, uh, follow you on social media? Yeah. So, um, you can just find me at, uh, footballarchaeology.com. Uh, there's an option.

There's always an option to subscribe. And if you subscribe, you'll get the content into your email box whenever I post anything, which is at least once a day. Um, otherwise follow me on Twitter.

Um, and again, just look for football archaeology, and you should be able to find me. Okay. Tim Brown and football archaeology.

Thank you very much. Once again, we'll talk to you next week.

Okay, cool. Thanks, Darin.

Transcribed by TurboScribe.ai.

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